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IBU (Integrated Body Control Unit) replacement

865 views 7 replies 3 participants last post by  JerryHPE  
#1 ·
My 2025 Ioniq 5 Limited stopped recognizing both key fobs and the digital key on my iPhone. Holding the fob against the start button also had no effect. Consequently, the car wouldn't move to ready/start and was essentially bricked.
After towing to the dealer they found it needs the IBU replaced. The dealer tells me the IBU is on B/O in all factory distribution centers and will not be available for 3 or more weeks.
Has anyone heard of this problem occurring often enough to cause a shortage and b/o situation?
 
#4 ·
In a year and a half on this forum, your post is the first I have heard of this particular problem. If that is indicative of the failure rate, not surprising they don't maintain stock of these.

Most EV manufacturers are pushing hard to sell everything they can produce right now, in anticipation of the loss of tax incentives. That would imply everything they produce goes into new cars.

When COVID hit, everyone experienced production shutdowns, and there were shortages everywhere you looked. New car lots were empty, or filled with staff cars and used cars to make it look like they had more to offer. I suspect many companies discovered some cost savings by limiting spare parts inventory and stuck to it. Or maybe they just geared up new car production to make up for the lean years. In any event, spare parts shortages are more common than we would like to see. It certainly isn't limited to Hyundai, many GM owners report the same parts shortages.

I am not knocking you for asking, but sharing that it is well understood that parts shortages are widespread. The ICCU thread covers this in countless posts, people waiting weeks or months for spare ICCU parts. In your case, the rarity of failure only adds to the chance of backorder.
 
#7 ·
Sorry for your loss Jerry. In my case the car would not recognize the keys, digital or fobs. It started working again for several hours, then failed permanently. Incidentally, the keys still opened and locked doors but near field sensing was disabled. It had to be towed. The dealer quickly diagnosed the IBU module and said it was BO'ed. it was in the dealer for more than a month waiting.
After 2 weeks I called Hyundai Consumer Affairs (1-714-710-3942 in the US) where I was assigned a Concierge to work my case. He followed up with the dealer and gave me an expected delivery date of the part. It was a good way to get started since we have a strong lemon law in our state. Hyundai must know this because my contact acted like a grief counselor.
End of the story is the part came in as expected and was replaced in a day with no further issues. Remember this: You may not be the only one waiting for this part and you should let Hyundai know you want the first in to get back on the road. Good Luck