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Has your car had an ICCU failure?

  • Yes.

    Votes: 33 24.8%
  • No.

    Votes: 100 75.2%
  • NonIoniq 5

    Votes: 0 0.0%

ICCU Failure

9763 Views 197 Replies 42 Participants Last post by  hpark21
How many members have had an ICCU fail?
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There several poll threads regarding this. The results indicate that is is a ver small percentage

Just asking who has not had a failure really does not provide good information

What year is the I5?

What milage

When was it delivered

What country
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There several poll threads regarding this. The results indicate that is is a ver small percentage

Just asking who has not had a failure really does not provide good information

What year is the I5?

What milage

When was it delivered

What country
All good info to gather. Given recent discussion in other threads it might also be useful to know how often the car is DCFCed.
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Not sure of poll accuracy when it allows multiple votes
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All good info to gather. Given recent discussion in other threads it might also be useful to know how often the car is DCFCed.
This hardware has no affect on fast DC chargers.
This hardware is responsible for
AC EVSE charging and acting as DC-DC converter to maintain 12V battery.
This hardware has no affect on fast DC chargers.
This hardware is responsible for
AC EVSE charging and acting as DC-DC converter to maintain 12V battery.
I can believe that may well be largely correct. Unfortunately Hyundai seems to either (i) have absolutely no idea what is causing the ICCU failures, or (ii) is just not saying anything meaningful about what they do know. In this information vacuum, which is completely their fault, I should think it would be useful to gather and publicize as much information as possible about the cars that are having this problem.

Hyundai is going to destroy their reputation for building reliable EVs if they do not address this issue promptly and effectively. There have been multiple reports on this forum about hundreds of I5s in the US suffering from this, including one very recent report that 5% of all I5s ever sold in the US are at dealers right now waiting for a replacement ICCU. That number does not include cars which have already had ICCU replacements, nor cars which might suffer this problem in the near future. So if, let's say by way of wild estimate, 15% of all I5s sold in the US eventually suffer from this, who will ever want to buy an I5 or any other Hyundai EV in the future? Buyers deserve way better for a $50K car.
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Tesla had similar issues when they just started selling vehicles..... Mosfet part has seals around and one side is exposed to coolant for cooling....
Tesla had similar issues when they just started selling vehicles..... Mosfet part has seals around and one side is exposed to coolant for cooling....
Coolant issue was for I5 initially sold in Korean back to 2021 and Hyundai confirmed in Korean forum (I am Korean and checked those details). ICCU failure in US is different. My dealers onsite tech told me they opened ICCU and found no coolant leakage. Since the high voltage fuse also blew up so they think some high voltage/current killed both ICCU and fuse. Still no idea of root cause.

As Korean myself I feel so embarrassed that Hyundai has done nothing to inform customers what's going on. Instead they keep silent just watching more and more I5 parking at dealers parking lot.
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As Korean myself I feel so embarrassed that Hyundai has done nothing to inform customers what's going on. Instead they keep silent just watching more and more I5 parking at dealers parking lot.
Don't feel bad, American car makers have done much worse! Can anyone spell P-I-N-T-O ?
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Coolant issue was for I5 initially sold in Korean back to 2021 and Hyundai confirmed in Korean forum (I am Korean and checked those details). ICCU failure in US is different. My dealers onsite tech told me they opened ICCU and found no coolant leakage. Since the high voltage fuse also blew up so they think some high voltage/current killed both ICCU and fuse. Still no idea of root cause.

As Korean myself I feel so embarrassed that Hyundai has done nothing to inform customers what's going on. Instead they keep silent just watching more and more I5 parking at dealers parking lot.
Short to ground is cause of fuse blowing out.
Short to ground is cause of fuse blowing out.
Could this be a short to ground absolutely anywhere in the car, or would it be a short that is physically or electrically very close to the ICCU? (Sorry if this a stupid question! The only thing I know about EVs is how to buy a really cool-looking one.)
Could this be a short to ground absolutely anywhere in the car, or would it be a short that is physically or electrically very close to the ICCU? (Sorry if this a stupid question! The only thing I know about EVs is how to buy a really cool-looking one.)
This fuse is only for AC-DC inverterand DC-DC converter.
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Who will ever want to buy an I5 or any other Hyundai EV in the future? Buyers deserve way better for a $50K car.
People's whose lightning's caught fire in the pre delivery holding lot.

But seriously give them time, and the reason why there tight lipped is because Americans are sue happy and they don't want nhsta involved.
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The fuse isn't always blown when the ICCU fails but it says it must be replaced at the same time. Seems like sometime the ICCU shorts out and blows the fuse then sometime just stops working. Unfortunately the high voltage fuse is inside the battery pack so the entire thing must be removed to replace the fuse, not a great design on Hyundai's part since now it seems to be such a common issue. One other person said their dealer had 5 cars on the lot waiting for ICCU replacement when they brought their own car in for the same reason.

This is a pretty good video showing ICCU and HV Fuse replacement.
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There several poll threads regarding this. The results indicate that is is a ver small percentage

Just asking who has not had a failure really does not provide good information

What year is the I5?

What milage

When was it delivered

What country
It may be a small percentage, but another member has posted that as of 13th April 5% of all USA sold cars were awaiting an ICCU, this amounted to 1263 cars. It may be a small percentage but that doesn't make it any easier for those owners!
FYI
MY 2021
16700 miles
August 2021
Ratio of charging:- 70% AC 30% DC, if that helps?
Not sure of poll accuracy when it allows multiple votes
I was unaware one could vote more than once!
It may be a small percentage, but another member has posted that as of 13th April 5% of all USA sold cars were awaiting an ICCU, this amounted to 1263 cars.
That's only the cars that are there right now, not the ones that have already come and gone nor the ones yet to break. That total number could well be between 10 and 30% eventually. Those are getting to be pretty bad odds IMO.
I have no idea how reliable the quoted 1263 number is but anything >1% of Ioniq 5s should be considered unacceptable to Hyundai. Of course a recall won't do any good unless they figure out what is going wrong and have a solution to replace existing ICCUs with something that works reliably.
We have not had any problems with our 2022 Ioniq 5.
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I have no idea how reliable the quoted 1263 number is but anything >1% of Ioniq 5s should be considered unacceptable to Hyundai. Of course a recall won't do any good unless they figure out what is going wrong and have a solution to replace existing ICCUs with something that works reliably.
We have not had any problems with our 2022 Ioniq 5.
I totally agree with your comments.
The 1263 number was apparently looked up on the Hyundai spares ordering system by a dealer.
It would be interesting to know which model years have most failures ?
I know it depends on the numbers sold per year , as this would indicate a greater chance of failure, the higher the number of units sold.
The fuse isn't always blown when the ICCU fails but it says it must be replaced at the same time. Seems like sometime the ICCU shorts out and blows the fuse then sometime just stops working. Unfortunately the high voltage fuse is inside the battery pack so the entire thing must be removed to replace the fuse, not a great design on Hyundai's part since now it seems to be such a common issue. One other person said their dealer had 5 cars on the lot waiting for ICCU replacement when they brought their own car in for the same reason.

This is a pretty good video showing ICCU and HV Fuse replacement.
He places his unprotected hands into 800v battery pack like he has 7 lifes
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